Showing posts with label Construction. Show all posts
Showing posts with label Construction. Show all posts

Thursday, November 21, 2013

Rudder Repair


Removed the damaged fabric and identified any broken structures.


Glued original parts back in place where they had split along the wood grain or come away.


Covered with new fabric using Balsarite, to prime the wood surface, and then adhered the light weight Coverite using a finishing iron.


Used the iron to heat shrink the fabric to the structural frame.


Painted the new installation using thinned enamel paint sprayed from an airbrush.

Monday, October 7, 2013

Tail Wheel Repair



After many attempts with soldering irons I finally just used a plumbers torch to attach the brass tube to the bracket. I first protected the plane with tin foil, as best I could, generously tinned the parts and then gave them a quick blast. This reduced the chances of a cold joint which I believe has been the problem. I then used JB weld to add another layer around the parts. Hopefully thats it!

Monday, August 26, 2013

Engine Test and Tail wheel

Managed to take the Typhoon to Boyce Park to work out the engine problems. (Only reaching around 6300 rpm when it should be 8000-9000rpm).

Turns out it was a simple fix. The needle valve was just set way to rich. Once it was adjusted down one whole turn the engine was producing around 8800 rpm no problem at all. (Thanks Jeff for your experience and help).



Managed to get the tail wheel re-soldered to. Looks like it will be a much stronger connection. Next step, final balancing (again) and its ready for the maiden!




Looks like I am going to need a bigger car. Thanks Sandy for the minivan!



Friday, February 15, 2013

Testing and Installation of Fuel Fill Indicator

I realized when performing the engine tests that when the cowl is installed over the engine and fuel tank, it would be difficult to tell if the fuel tank was full. 


The easiest method is to pump in the fuel and wait for it to overflow out of the vent line. However, in an effort to reduce the amount of mess on the underside of fuselage I decided to purchase a fuel level indicator from RAM. 



The product is advertised to be installed with the sensor at the bottom of the tank and therefor the lamp would turn on when the fuel level is getting low. The lamp would be placed in a visible location on the plane and therefor indicate the need for a swift landing before running out of fuel.



In my case the sensor leads where placed in the top of the tank to indicate when the fuel level reaches full. 



As a result the lamp is on when the tank is empty and turns off when the tank is full. I decided to not tie in the power to the battery controlling all the flight systems to minimize the chances of an electrical failure and battery drain. As the sensor is only needed during tank filling the external battery connection makes sense. 



The indicator lamp is visible through the front scale air intake in order to preserve the scale appearance.



Tuesday, January 15, 2013

Balancing




Had to add about two pounds to the nose. In an effort to get the weight as far forward as possible weight was added to the spinner.